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Logs and Reports
Example Problems
Some example run error problems that may be displayed and suggested remedial actions are listed
below.
■ Problem: PV test prompt - an automatic programmed PV test prompt has occurred.
o
Action: Complete a PV Test.
■ Problem: PEC blocked - the product registration photo-eye has remained blocked for greater
than several (the default is 6) consecutive pack lengths.
o
Actions:
Check the PEC for blockage. This is often caused by product backup on the line.
Check the PEC is working correctly.
Check the pack flow length entry is adequate in the Menus > Set Up > Product menu,
ensuring an allowance is made for pack skew.
Ensure that the correct belt speed is entered in the Menus > Service > Configuration >
System menu.
■ Problem: Neg delay exten(sion) - reject dwell time setting problem. Variable speed systems
only.
o
Action: Check the reject delay and dwell time settings in the Menus > Set Up > Product
menu.
■ Problem: Speed too fast - belt speed is greater than the upper limit for filter resistors, coil gap
and belt speed combination. Variable speed systems only.
o Action: Decrease the belt speed in the Menus > Service > Configuration > System
menu.
■ Problem: Speed too slow - belt speed is less than the lower limit for filter resistors, coil gap
and belt speed combination. Variable speed systems only.
o Action: Increase the belt speed in the Menus > Service > Configuration > System
menu.
■ Problem: Rejects too close - the reject system is still counting out the dwell for a reject when
the next pack to be rejected needs to be rejected.
o Actions:
Reduce the reject dwell time in the Menus > Set Up > Product menu.
The pack length for product registration photo-eye operation may be too short. Increase
the entered length in the Menus > Set Up > Product menu.
Improve the pack pitch.
If the reject is a retracting band or lift/drop flap, change the reject mode to pulse
extension in the Menus > Service > Reject > Set Up menu.
■ Problem: Reject disabled - the reject relay has been manually disabled.
o
Action: Enable the reject relay using the Reject enable command in the Menus >
Service > Reject > Set Up menu.
■ Problem: Calib-in-run abort - a signal that has exceeded the currently set value for maximum
threshold in the learn setup menu has been exceeded during a learn cycle.
o Action: Product used for learn is probably contaminated. Select an alternative product for
learning in the Menus > Change menu.
109
- Metal Detector User Guide 1
- Table of Contents 3
- Introduction 11
- About this Guide 12
- Organisation 13
- Document Change Control 14
- Document Key 14
- The Loma Group of Companies 16
- About Metal Detection 17
- How a Metal Detector Works 18
- Product Effect and Phasing 18
- Phasing 19
- Tracker Feature 20
- Metal Free Zone 20
- Detector Performance 20
- Types of Metal 22
- Test Frequency 23
- Product Test Samples 23
- Test Wands 24
- Testing Guidelines 24
- Test Records 24
- Learn Feature 25
- Safety First 27
- Safety Awareness 28
- EC Declaration of Conformity 28
- Safety Warnings 29
- Safety Labels 31
- Safety Guards 32
- Safety Measures 33
- Intended Use of the Machine 33
- Noise Levels 34
- End of Life Treatment 34
- Emergency Procedures 34
- Quality Assurance 35
- End User Licence Agreement 36
- Technical Specifications 37
- European Belt Conveyors 38
- Installation 39
- Warnings 40
- Receiving and Unpacking 40
- Moving the Detector Head 40
- Nuisance triggering 45
- Moving Metal 46
- Vibration 47
- Belting 47
- Electrical Interference 47
- Warnings 52
- Moving the Machine 53
- Clearance Requirements 54
- Connecting the Air Supply 54
- Checking Guards 57
- Site Considerations 58
- Radio Frequency Interference 59
- Metal Detector Search Heads 62
- Conveyor Belts 63
- Plastic Modular Belts 64
- Reject Devices 65
- Electrical Services Box 67
- Air Pressure Switch 67
- Optional Equipment 68
- Getting Started 71
- threshold 72
- display 72
- changes 72
- User Access 75
- Logging In and Out 76
- Starting and Stopping 77
- Stopping the Machine 78
- Emergency Stop 78
- Using the Metal Detector 79
- Handling Rejected Products 81
- Getting the Results 82
- Frequency Selection 82
- Operating Instructions 83
- Setting the Language 84
- Setting the Machine ID 84
- Setting Up the Search Head 86
- Setting Up the Conveyor 88
- Setting the VF Balance 92
- Setting the VF Drive 94
- Setting Up the User Options 95
- Setting Up Serial Links 96
- Reject Relay 101
- Reject Timing 101
- Adding a New Product 102
- Learning Products 104
- Full Learn 105
- Update Learn 106
- Learn Messages 107
- Learn Setup 108
- Learn Limits 110
- PQ span? 111
- Using Performance Validation 112
- Logs and Reports 117
- Errors Report 118
- Example Problems 119
- Faults Report 120
- Setup Report 123
- Contaminants Report 124
- Learn Report 125
- Status Report 126
- PV Test Report 126
- Batch Report 127
- Shift Report 128
- Contaminants Log 128
- Errors Log 129
- Faults Log 130
- Printing the Faults Report 131
- Clearing a Fault 131
- Clearing the Log 131
- Batch Log 132
- PVS Log 133
- Shift Log 134
- Maintenance 135
- Cleaning solutions 136
- Belt conveyor versions 136
- Conveyor Belt Maintenance 137
- Adjusting the Reject Devices 138
- Software Upgrades 138
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